Materials
Solid Epoxy Flooring
No matter if it’s commercial, industrial or residential, feel free to contact us today to start your property’s solid epoxy flooring installation.
Material Description
Solid Epoxy Flooring
Solid epoxy flooring is a high-performance coating system that consists of two main components: epoxy resin and a hardening agent. These components are mixed together to where the epoxy resin acts as the base material which provides flexibility and adhesion. On the other hand, the hardening agent initiates the 24-72 hour curing process to enhance the epoxy’s strength and durability.
Unlike traditional floor coverings, such as tiles or carpets, our solid epoxy floor coating consists of a single layer of epoxy resin without any added aggregates or fillers. This floor coating also forms a monolithic layer that effectively blocks the penetration of liquids, stains, and chemicals. Moreover, the chemical structure of epoxy resin provides inherent resistance to scratches and abrasions, even in taxing environments.
With regular cleaning and maintenance, including periodic resealing or recoating as needed, you can enjoy the benefits of your solid floor epoxy coating for over 20 years. This makes it an ideal choice for a wide range of applications, including residential, commercial, and industrial facilities.
Why Invest in Solid Epoxy Floor Coating?
Apex Epoxy Flooring sources its solid epoxy flooring from Elitecrete, specifically utilizing the HERMETIC™ Neat Flooring Systems. This allows us to provide an additional 4x coating strength which is ideal for industrial applications. These benefits are made possible by the advanced cross-linking technology and engineering behind epoxy resin formulations.
High Gloss Finish
Solid epoxy flooring is applied to the surface in a carefully controlled manner. This includes using diamond grinding
discs or pads to grind away imperfections, contaminants, and irregularities from the concrete surface. It also has inherent self-leveling epoxy floor properties, meaning it flows and spreads out evenly across the surface. Thus, creating a uniform layer that fills in any cracks, voids, or uneven areas, resulting in a smooth and glossy finish.
Low Odor
VOCs are chemicals that can evaporate into the air at room temperature which causes strong odors and potential
health hazards. Our flooring company sources our rock solid epoxy flooring from manufacturers that use epoxy resins with low levels of volatile organic compounds. Solid epoxy flooring systems from EliteCrete have gone through controlled temperature and humidity conditions and advanced curing processes to minimize odor emissions and ensure compliance with CA 01350 air quality.
Chemical Resistance
Solid epoxy floor coating offers superior resistance to chemicals, including acids, alkalis, solvents, and oils.
This exceptional chemical resistance is attributed to the cross-linking properties of epoxy resin flooring, which forms a dense and impermeable surface that prevents corrosive substances from penetrating the substrate. This makes it an ideal choice for environments such as laboratories, garages, and industrial facilities where exposure to harsh chemicals is common.
Low
Viscosity
Clear epoxy resins used in this coating flooring system are often engineered to have a lower molecular weight and
optimized chemical structure. Thus, resulting in a more fluid consistency that promotes easy application and self-leveling properties. This ensures that the epoxy floor resin flows smoothly and evenly across the surface, filling in any cracks or imperfections to create a seamless finish.
UV Exposure
Stability
Solid epoxy flooring achieves UV exposure stability through the inclusion of UV-resistant additives like hindered
amine light stabilizers or UV absorbers. This component is responsible for preventing UV radiation from penetrating the epoxy base coat and causing degradation. In addition, specialized formulations of epoxy resin with cross-link density can enhance the coating’s inherent resistance to UV-induced damage.
High Strength-to-Weight Ratio
Solid epoxy floor coatings offer an impressive strength-to-weight ratio. This provides exceptional durability and
load-bearing capacity without adding significant weight to the structure. Our solid epoxy floor finish is engineered to support static loads ranging from 2,100-4,200 pounds per square inch (PSI).
Solid Epoxy Flooring vs Traditional Epoxy Flooring
Traditional epoxy flooring often relies upon and incorporates aggregates or fillers to enhance its durability. Solid epoxy flooring, on the other hand, consists of a single layer of epoxy resin without added materials. The absence of aggregates or fillers eliminates weak points or areas prone to delamination. This ensures a more cohesive and robust flooring system with the use of solid epoxy flooring.
Moreover, this also creates a seamless surface that minimizes the risk of cracks, chips, or abrasions, as there are no discontinuities for damage to propagate. The homogeneous composition of solid epoxy flooring enhances its chemical resistance and reduces the likelihood of wear over time.
Specification Overview
Name: HERMETIC™ Neat Flooring System
Surface preparation and detailed application instructions per manufacturer
Typical Areas of Use
- • Warehouses
- • Manufacturing areas
- • Laboratories & clean rooms
- • Automobile service areas & garages
- • Exhibition halls
- • Medical & educational facilities
- • Aircraft hangars
Non-flammable: Solid epoxy flooring is non-flammable due to its chemical composition, including thermosetting resins or epoxy resin floors that do not support combustion. Additionally, formulations often include brominated or chlorinated flame retardant additives, inhibiting the spread of fire. With a heat distortion temperature typically ranging from 120-130°F (55°C), and being self-extinguishing, epoxy flooring offers both safety and durability in various environments.
Non-conductive: Solid epoxy flooring offers specialized formulations incorporating carbon black additives to create anti-static flooring systems. Thus, mitigating the risk of electrostatic discharge in environments prone to static electricity hazards, such as electronics manufacturing facilities or laboratories. Moreover, its coefficient of friction (COF) can be adjusted as needed, typically ranging from 0.50 to 0.80.
Low shrinkage: Solid epoxy flooring features low shrinkage due to controlled curing conditions, minimizing internal stress and ensuring dimensional stability. Diluents or reactive modifiers are incorporated to optimize viscosity and further reduce shrinkage. With impressive compressive strength ranging from 7,500 to 13,400 psi and flexural strength between 4,500 and 6,500 psi, epoxy flooring withstands heavy loads and mechanical stress for durable performance.
Slant Shear: Apex Epoxy Flooring also uses Neat Flooring Systems that boast exceptional slant shear strength, resulting in 100% concrete failure under load, indicating its robust bond to the substrate. In addition, it exhibits impressive abrasion resistance, with minimal loss typically ranging from 9 to 30 milligrams, ensuring long-lasting durability against industrial applications.
Low Perm Rating: This flooring system demonstrates a low perm rating, typically exceeding 0.10 at a thickness of 16 mils, which qualifies it as a Class 1 impermeable barrier. Thus, ensuring minimal moisture transmission through the flooring. Moreover, its water absorption, measured through a two-hour boil test, ranges from 0.03% to 0.19%, further indicating its resistance to water penetration and enhancing its longevity in various settings.
Yellowing resistant: This outdoor concrete epoxy coating utilizes UV-resistant additives, specifically benzotriazoles, within the epoxy resin formulation to prevent degradation and discoloration when exposed to sunlight or artificial UV sources. Moreover, the chemical composition of UV-resistant epoxy resins inherently maintains stability, effectively minimizing the effects of aging and preserving the flooring’s aesthetic appeal over an extended period.
Elite Crete HERMETIC™ Neat Flooring System showcases an extensive selection of rich colors to suit any floor system. This includes options such as palomino, dessert beige, chocolate, charcoal, and dark platinum with dark to light. Contact our flooring expert to access the complete color chart and find the perfect complement to your flooring.
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Frequently Asked Questions
Got more questions about Apex Epoxy Flooring solid epoxy flooring? Find answers below to understand why solid epoxy flooring stands out among other floor coating materials. You can also contact one of our floor coating experts for a personalized consultation and get the best epoxy flooring installation near you.
Is a solid epoxy floor better than concrete?
Yes, solid epoxy flooring offers several advantages over concrete. Concrete floor is susceptible to cracking, staining, and wear over time. Solid epoxy flooring, on the other hand, has a non-porous surface that is resistant to stains, scratches, and chemical damage. Moreover, it can be customized with various colors, patterns, and textures to suit different decorative floor coating preferences. Epoxy on concrete floors and help you upgrade your space and withstand the test of time.
What happens if solid epoxy flooring gets rained on?
Generally, solid epoxy flooring prolonged exposure to standing water or moisture can damage the flooring over time. That is why here at Apex Epoxy Flooring, we use solid epoxy floor coating that has a non-porous surface and contains additional additives such as silanes or siloxanes. This specialized formulation creates a moisture-blocking property that can help create a barrier against water intrusion. Our epoxy floor contractors near you can easily assess your space and provide the solutions that you need.
Is solid epoxy flooring safe for home?
Yes, solid epoxy flooring is safe for home use when installed and maintained properly. Our solid epoxy for floors is non-toxic and low in volatile organic compounds (VOCs), making it safe for indoor environments like garage floor coating. Moreover, these coatings have resistance to mold, mildew, and bacteria growth, contributing to better indoor air quality. Give us a call today to get your solid epoxy floor coating installed professionally and to appropriate ventilation during the curing process.
Can you epoxy over grouted tile?
Yes, epoxy can be applied over grouted tile surfaces to create a seamless and durable flooring solution. However, proper surface preparation is crucial to ensure adhesion and longevity. The tile surface should be thoroughly cleaned, degreased, and lightly sanded to promote adhesion. Any loose or damaged grout should be repaired or replaced before applying the epoxy coating. Feel free to contact us at Apex Epoxy Flooring for solid epoxy floor coating installation over grouted tiles.
What factors influence the cost of solid epoxy flooring?
The cost of solid epoxy flooring can vary depending the size of the area to be coated, the condition of the substrate, the complexity of the installation, and any additional customization or features desired. Other factors such as the type and quality of epoxy materials used like metallic epoxy or epoxy flakes, as well as labor costs, can also impact the overall cost of the project. For more information, send us a free quote and one of our experts will reach out to you with a detailed floor epoxy flooring cost breakdown.
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